METAL FORMING
Sonani Tungsten is a carbide dies manufacturer in India supplying tungsten carbide dies for metal forming, carbide drawing dies, coining dies, hot forging dies, can extrusion dies, punches and carbide rolls that far outlast steel tooling. As a wire drawing die manufacturer we precision-grind every die from high-strength carbide grades, delivering dimensional accuracy and long service life across tube and bar drawing, stamping, coining and high-pressure rolling. Custom dies are made to your drawings and exported worldwide.
What We Manufacture
- Tungsten Carbide Tooling Solutions – Precision-engineered dies, punches, and rolls designed for strength, accuracy, and durability in metal forming and manufacturing industries.
- Draw Dies & Plugs – High-performance draw dies and plugs used in the tube forming industry for smooth, accurate, and efficient shaping.
- Draw Dies for Bars – Engineered for precise bar drawing applications, ensuring excellent surface finish and dimensional accuracy.
- Can Extrusion Dies – Reliable dies for aluminum and metal can extrusion, providing superior wear resistance and long tool life.
- Bullet Forming Dies & Punches – Precision tooling for bullet forming applications, delivering consistency, strength, and repeatability.
- Dry Cell Battery Tooling – Specialized carbide tooling solutions for efficient and accurate dry cell battery production.
- Coining Dies & Punches – High-strength dies and punches for minting and coin manufacturing, ensuring sharp detail and long-lasting performance.
- Tungsten Carbide Rolls – Durable TC rolls designed for high-pressure rolling applications with exceptional wear resistance.
- Hot Forging Dies – Advanced forging dies for producing engine valves and other automotive components under extreme conditions.
- Industry Advantages – Offers high wear resistance, extended service life, dimensional stability, and cost-effective solutions for demanding metal forming and industrial processes.
Tungsten Carbide Dies for Metal Forming
Metal-forming dies shape metal by pressure rather than by cutting, so they take enormous compressive and abrasive loads. Sonani Tungsten manufactures tungsten carbide draw dies and plugs for tube and bar drawing, can extrusion dies, bullet-forming and coining dies, cold-heading die nibs, hot forging dies and carbide rolls, the tooling behind wire, tube, fastener, coin and automotive-component production.
Carbide forming tooling holds its profile and surface finish far longer than steel, giving better part accuracy, fewer die changes and a lower cost per part on long runs. Grade choice follows the process, SCW15 for cold tube drawing and coining, SCW11 for tube drawing, SCW25 for can extrusion and swaging, and high-impact SCF15 for coining. Custom dies are ground to your drawings and exported worldwide.
Recommended Tungsten Carbide Grades
Tungsten carbide grades commonly used for metal forming applications. Compare the full range on our tungsten carbide grades page, or see our Quality Control process.
| Grade | WC % | Co % | Ni % | Others % | Density (g/cm³) | Hardness (HV) | TRS (N/mm²) | Grain (µm) | Typical Application |
|---|---|---|---|---|---|---|---|---|---|
| SCW11 | 89 | 11 | NIL | NIL | 14.35-14.50 | 1210-1330 | 3000 | 1.7-2.1 | Tube drawing, powder compaction dies and core rods, and sealing rings. |
| SCW15 | 85 | 15 | NIL | NIL | 13.95-14.15 | 1060-1180 | 3000 | 1.6-2.0 | Cold tube drawing, metal forming dies, coining dies, mineral-processing bowls and stamping punches. |
| SCW25 | 75 | 25 | NIL | NIL | 13.00-13.25 | 740-860 | 3100 | 2.3-2.7 | Fastener manufacturing, can extrusion and swaging dies. |
| SCF15 | 84.66 | 15 | NIL | 0.34 | 13.88-14.04 | 1300-1420 | 3300 | 0.8-0.9 | High-impact coining and oil & gas components. |
- WC%
- 89
- Co%
- 11
- Ni%
- NIL
- Others%
- NIL
- Specific Wt.
- 14.35-14.50
- Hardness
- 1210-1330
- Min. TRS
- 3000
- Gr.Size
- 1.7-2.1
Application: Tube drawing, powder compaction dies and core rods, and sealing rings.
- WC%
- 85
- Co%
- 15
- Ni%
- NIL
- Others%
- NIL
- Specific Wt.
- 13.95-14.15
- Hardness
- 1060-1180
- Min. TRS
- 3000
- Gr.Size
- 1.6-2.0
Application: Cold tube drawing, metal forming dies, coining dies, mineral-processing bowls and stamping punches.
- WC%
- 75
- Co%
- 25
- Ni%
- NIL
- Others%
- NIL
- Specific Wt.
- 13.00-13.25
- Hardness
- 740-860
- Min. TRS
- 3100
- Gr.Size
- 2.3-2.7
Application: Fastener manufacturing, can extrusion and swaging dies.
- WC%
- 84.66
- Co%
- 15
- Ni%
- NIL
- Others%
- 0.34
- Specific Wt.
- 13.88-14.04
- Hardness
- 1300-1420
- Min. TRS
- 3300
- Gr.Size
- 0.8-0.9
Application: High-impact coining and oil & gas components.
Get a Tungsten Carbide Price, Direct From the Manufacturer
Send us your drawing, grade and quantity on WhatsApp and we’ll quote straight from our own plant, usually within 24 hours. No middleman, no obligation.
Direct from the manufacturer · Custom sizes and grades · Exported worldwide
Frequently Asked Questions
Quick answers to common questions about our products and material grades.
What tungsten carbide metal forming tools does Sonani Tungsten manufacture?
As a tungsten carbide manufacturer in Surat, India, Sonani Tungsten supplies precision-engineered dies, punches, and rolls for metal forming, including draw dies and plugs for tube forming, draw dies for bars, can extrusion dies, bullet forming dies and punches, dry cell battery tooling, coining dies and punches, tungsten carbide rolls, and hot forging dies.
Which tungsten carbide grades are best for metal forming and coining dies?
Recommended tungsten carbide grades for metal forming include SCW15 (cold drawing of tubes, metal forming dies, coining dies, and stamping punches), SCW11 (tube drawing), SCW25 (can extrusion and swaging dies), and SCF15 (high-impact coining).
What tungsten carbide tooling is used for tube and bar drawing?
Sonani Tungsten supplies high-performance tungsten carbide draw dies and plugs for the tube forming industry and draw dies for precise bar drawing, ensuring excellent surface finish and dimensional accuracy.
Why is tungsten carbide used for metal forming dies and rolls?
Tungsten carbide tooling offers high wear resistance, extended service life, and dimensional stability, providing cost-effective solutions for demanding metal forming and high-pressure rolling applications.
Does Sonani Tungsten supply custom tungsten carbide metal forming dies for export?
Yes. Sonani Tungsten manufactures custom tungsten carbide dies, punches, and rolls for metal forming and exports them worldwide.
Where can I buy tungsten carbide metal forming dies in India?
Sonani Tungsten is a tungsten carbide manufacturer and supplier based in Surat, Gujarat, India, providing draw dies, extrusion dies, coining dies, rolls, and forging dies for the metal forming industry worldwide.
