WEAR APPLICATIONS
Sonani Tungsten is a wear resistant components manufacturer producing wear resistant tungsten carbide parts engineered to outlast steel in the most abrasive, high-wear conditions. Our range spans wire drawing dies, mechanical seal rings, tungsten carbide nozzles, carbide gauges, tungsten carbide bushes and rollers, precision-ground to tight tolerances and made to your drawings. The exceptional carbide wear resistance of our grades extends service life and cuts downtime. Every part is produced in-house, from tungsten carbide powder through sintering to the finished component, and exported to industrial buyers worldwide.
What We Manufacture
- High-performance wire drawing dies, wear-resistant nozzles, mechanical seal rings, and carbide gauges and probes for various industrial applications.
- Custom-engineered carbide inserted collet chucks, centers, and drill bushes for enhanced tool life.
- Durable and corrosion-resistant seal rings for reliable sealing solutions.
- High-precision nozzles, swirl plates, swirl chambers, and distributors for fluid handling systems.
- Long-lasting sand blasting nozzles with superior abrasion resistance.
- A full suite of wire guides, bushes, and rollers along with high-durability wire drawing dies.
- Reliable tungsten carbide gauges manufactured to precise tolerances for accurate measurements.
- Specialized jute eyes and wear parts for the textile industry to ensure continuous operation.
Where Tungsten Carbide Wear Parts Are Used
Tungsten carbide wear parts protect the highest-wear points in industrial machinery, the surfaces exposed to constant abrasion, erosion and pressure. Common applications include wire drawing dies for steel, copper and welding wire; mechanical seal rings and bushings for pumps; sand blasting and spray nozzles; wire guides and rollers; and precision carbide gauges. In each, carbide keeps the part in tolerance and sharply reduces how often it must be replaced.
Because tungsten carbide is far harder and more wear-resistant than hardened steel, a carbide wear part can last many times longer, cutting downtime and cost per part. Sonani Tungsten matches the grade to the duty, SCW06 for general wire drawing and wear, fine-grain SCF06 for higher hardness in wire drawing and shot blasting, and corrosion-resistant nickel-binder grades SCN06 and SCN10 for food, chemical and oil & gas seal rings, and grinds every part to a fine surface finish, made to your drawings.
Recommended Tungsten Carbide Grades
Tungsten carbide grades commonly used for wear applications applications. Compare the full range on our tungsten carbide grades page, or see our Quality Control process.
| Grade | WC % | Co % | Ni % | Others % | Density (g/cm³) | Hardness (HV) | TRS (N/mm²) | Grain (µm) | Typical Application |
|---|---|---|---|---|---|---|---|---|---|
| SCW06 | 94 | 6 | NIL | NIL | 14.85-15.10 | 1450-1585 | 2400 | 1.3-1.8 | Wire drawing dies, gauges, seals, valves, choke beans, flow cages, nozzles and wear pads. |
| SCF06 | 93.5 | 6 | NIL | 0.5 | 14.75-14.90 | 1700-1820 | 2400 | 0.8-0.9 | Wire drawing, metal cutting and shot blasting. |
| SCN06 | 94 | NIL | 6 | NIL | 14.88-15.04 | 1300-1420 | 2400 | 1.1-1.4 | Wear parts for the food and oil & gas industries, including pump seal rings. |
| SCN10 | 90 | NIL | 10 | NIL | 14.40-14.60 | 1370-1490 | 2600 | 1.1-1.4 | Wear-resistant parts for corrosive environments in the food and oil & gas industries. |
- WC%
- 94
- Co%
- 6
- Ni%
- NIL
- Others%
- NIL
- Specific Wt.
- 14.85-15.10
- Hardness
- 1450-1585
- Min. TRS
- 2400
- Gr.Size
- 1.3-1.8
Application: Wire drawing dies, gauges, seals, valves, choke beans, flow cages, nozzles and wear pads.
- WC%
- 93.5
- Co%
- 6
- Ni%
- NIL
- Others%
- 0.5
- Specific Wt.
- 14.75-14.90
- Hardness
- 1700-1820
- Min. TRS
- 2400
- Gr.Size
- 0.8-0.9
Application: Wire drawing, metal cutting and shot blasting.
- WC%
- 94
- Co%
- NIL
- Ni%
- 6
- Others%
- NIL
- Specific Wt.
- 14.88-15.04
- Hardness
- 1300-1420
- Min. TRS
- 2400
- Gr.Size
- 1.1-1.4
Application: Wear parts for the food and oil & gas industries, including pump seal rings.
- WC%
- 90
- Co%
- NIL
- Ni%
- 10
- Others%
- NIL
- Specific Wt.
- 14.40-14.60
- Hardness
- 1370-1490
- Min. TRS
- 2600
- Gr.Size
- 1.1-1.4
Application: Wear-resistant parts for corrosive environments in the food and oil & gas industries.
Get a Tungsten Carbide Price, Direct From the Manufacturer
Send us your drawing, grade and quantity on WhatsApp and we’ll quote straight from our own plant, usually within 24 hours. No middleman, no obligation.
Direct from the manufacturer · Custom sizes and grades · Exported worldwide
Frequently Asked Questions
Quick answers to common questions about our products and material grades.
What tungsten carbide wear parts does Sonani Tungsten manufacture?
As a tungsten carbide wear parts manufacturer in Surat, India, Sonani Tungsten supplies wire drawing dies, wear-resistant nozzles, mechanical seal rings, carbide gauges and probes, collet chucks, centers, drill bushes, swirl plates and chambers, sand blasting nozzles, wire guides, bushes, rollers, and specialized jute eyes for the textile industry.
Which tungsten carbide grades are best for wear applications?
Recommended tungsten carbide grades for wear applications include SCW06 (used in wire drawing, gauges, seals, valves, nozzles, and wear pads), SCF06 (a fine-grain grade for wire drawing and shot blasting), and the corrosion-resistant nickel-binder grades SCN06 and SCN10 (used for pump seal rings and wear parts in food and oil & gas industries).
What tungsten carbide products are used for wire drawing?
Sonani Tungsten supplies high-performance tungsten carbide wire drawing dies, wire guides, bushes, and rollers engineered for enhanced tool life and superior abrasion resistance.
Why is tungsten carbide used for mechanical seal rings and sand blasting nozzles?
Tungsten carbide delivers durable, corrosion-resistant sealing and superior abrasion resistance, making it ideal for long-lasting mechanical seal rings and high-durability sand blasting nozzles.
Does Sonani Tungsten supply custom tungsten carbide wear parts for export?
Yes. Sonani Tungsten manufactures custom-engineered tungsten carbide wear parts, including carbide gauges produced to precise tolerances, and exports them worldwide.
Where can I buy tungsten carbide wear parts in India?
Sonani Tungsten is a tungsten carbide wear parts manufacturer and supplier based in Surat, Gujarat, India, providing wire drawing dies, seal rings, nozzles, gauges, bushes, and wear parts for industrial applications worldwide.
